Welcome to the Tekonsha Voyager user manual, your guide to understanding and operating the Voyager electronic brake controller. This manual provides essential information for installing, configuring, and troubleshooting the device, ensuring safe and efficient trailer braking.
1.1 Overview of the Tekonsha Voyager Brake Controller
The Tekonsha Voyager is a proportional electronic brake controller designed for trailers with 2 to 8 brakes. It automatically adjusts braking based on the tow vehicle’s deceleration, ensuring smooth stops. Features include a boost function for added braking power, compatibility with various axle configurations, and a bi-colored light indicator for status monitoring. Known for its durability and ease of installation, the Voyager is a reliable choice for safe and efficient trailer braking control.
1.2 Brief History and Evolution of Tekonsha Brake Controllers
Tekonsha has been a leader in brake controller technology since 1963, evolving from basic systems to advanced proportional controls. The Voyager model represents a pinnacle of innovation, introducing proportional braking and a boost function for enhanced performance. Over the years, Tekonsha has refined its designs, prioritizing safety, durability, and ease of use, making it a trusted name in the towing industry. Its commitment to quality has solidified its reputation as a pioneer in trailer braking solutions.
Key Features of the Tekonsha Voyager Brake Controller
The Tekonsha Voyager features a proportional braking system, boost function for enhanced control, and includes all necessary mounting hardware. It supports 1-4 axle trailers and offers a 5-year warranty.
2.1 Proportional Braking System
The Tekonsha Voyager features a proportional braking system that automatically adjusts trailer brake power based on the tow vehicle’s deceleration. This ensures smooth, controlled stops in various driving conditions, preventing harsh braking and reducing wear on the trailer’s brakes. The system is particularly effective during emergency stops or when descending steep inclines, providing consistent and reliable braking performance for safer towing experiences.
2.2 Boost Function for Enhanced Braking Power
The Boost Function on the Tekonsha Voyager provides additional braking power when needed, particularly for heavier trailers or steep inclines. This feature allows users to manually increase trailer brake intensity, ensuring better control and shorter stopping distances. Activating the boost function is simple, offering extra confidence when towing larger loads or navigating challenging terrain, making it a versatile tool for enhancing safety and performance in various towing scenarios.
Components of the Tekonsha Voyager Brake Controller
The Tekonsha Voyager features essential components like the Power Knob, Manual Slide Knob, Bracket Mounting Holes, and Bi-Colored Light Indicator, ensuring intuitive control and clear status indication.
3.1 Power Knob
The Power Knob is a key component of the Tekonsha Voyager Brake Controller, allowing users to adjust the maximum trailer braking power. It enables fine-tuning of the brake output to suit different towing conditions. Turning the knob increases or decreases the power sent to the trailer brakes. Proper adjustment ensures smooth and controlled braking. The Power Knob is essential for setting up the controller correctly and must be configured according to the trailer’s weight and braking needs. Always refer to the manual for specific setup instructions.
3.2 Manual Slide Knob
The Manual Slide Knob on the Tekonsha Voyager Brake Controller allows for manual overriding of the trailer brakes. This feature enables users to apply the trailer brakes independently of the tow vehicle’s brakes, providing additional control in specific towing situations. The knob is essential for fine-tuning brake engagement and ensuring safe, precise braking when needed. Proper use of the Manual Slide Knob is crucial for maintaining control during towing, especially in challenging conditions or when adjusting to load distribution.
3.3 Bracket Mounting Holes
The Bracket Mounting Holes on the Tekonsha Voyager Brake Controller are designed for secure installation. These holes allow the controller to be firmly attached to the vehicle’s dashboard or mounting surface, ensuring stability and proper alignment. The holes are positioned to accommodate standard mounting hardware, and their placement ensures the controller remains level and functional. Proper use of these mounting points is critical for maintaining the controller’s performance and reliability during towing operations.
3.4 Bi-Colored Light Indicator
The Bi-Colored Light Indicator on the Tekonsha Voyager Brake Controller provides visual feedback on the unit’s status. The green light indicates normal operation, while the red light signals active braking or system alerts. This feature helps users quickly assess the controller’s functionality and diagnose issues without consulting the manual. The indicator is a crucial component for ensuring proper setup and monitoring the braking system’s performance during towing operations.
Installation of the Tekonsha Voyager Brake Controller
The installation guide provides detailed steps for mounting and connecting the Voyager Brake Controller, including hardware requirements and electrical connections. It ensures a secure and proper setup.
4.1 Step-by-Step Installation Guide
The Tekonsha Voyager Brake Controller installation involves mounting the unit at a 0° to 70° angle, ensuring it is level and parallel to the direction of travel. Use the provided mounting hardware to secure it firmly. Connect the power, ground, and brake wires according to the wiring diagram. Adjust the level knob to ensure proper calibration. Finally, test the brakes by applying them gently to confirm the trailer brakes engage correctly. Ensure all connections are secure for safe operation.
4.2 Mounting Position and Leveling Requirements
The Tekonsha Voyager must be mounted between -20° nose down and 70° nose up to ensure proper function. It should be parallel to the direction of travel and level during installation. Use the level knob to adjust the sensor accurately. Avoid mounting near RF-generating devices like cell phones or two-way radios. Proper installation ensures precise proportional braking performance and adheres to safety guidelines for reliable operation.
Adjusting the Tekonsha Voyager Brake Controller
Adjusting the Voyager involves leveling the sensor and fine-tuning brake power using the power knob and manual slide; Ensure proper alignment for accurate proportional braking performance. Refer to the manual for detailed steps to optimize settings for your specific towing needs.
5.1 Leveling the Sensor
Proper leveling of the Tekonsha Voyager’s sensor is crucial for accurate brake control. The sensor must be parallel to the direction of travel and aligned with the tow vehicle’s orientation. Use a bubble level to ensure the sensor is perfectly horizontal. Mount the controller firmly within the specified angle range (-20 degrees nose down to 70 degrees nose up). Incorrect leveling may lead to erratic braking performance. Always refer to the manual for precise alignment instructions to ensure optimal functionality and safety while towing.
5.2 Adjusting Brake Power and Sensitivity
Adjusting the brake power and sensitivity on the Tekonsha Voyager ensures optimal braking performance. Use the manual slide knob to set sensitivity based on trailer weight and driving conditions. The power knob controls output intensity, with a boost function for added power in demanding situations. Fine-tune these settings during initial setup and test the brakes to ensure smooth, proportional response; Proper adjustments enhance safety and control while towing, preventing over- or under-braking scenarios.
Understanding Proportional Control
The Tekonsha Voyager features proportional control, automatically adjusting trailer brake power based on the tow vehicle’s braking intensity, ensuring smooth and responsive braking in various driving conditions.
6.1 How Proportional Braking Works
The Tekonsha Voyager’s proportional braking system uses an internal sensor to monitor the tow vehicle’s deceleration. This sensor detects how quickly and forcefully the brakes are applied. The controller then sends a proportional signal to the trailer’s brakes, mirroring the tow vehicle’s braking action. This ensures smooth, synchronized stopping without jerking, enhancing overall towing safety and control. The system automatically adjusts, providing consistent performance across various driving conditions and speeds.
6.2 Benefits of Proportional Braking in Various Driving Conditions
Proportional braking ensures consistent stopping power across diverse driving scenarios, from city traffic to highways. It minimizes brake wear on both the tow vehicle and trailer, offering reliable performance. The system automatically adjusts to deceleration rates, delivering precise braking in emergencies and preventing trailer skidding; This adaptability enhances safety, comfort, and overall towing confidence, making it ideal for varied towing needs and conditions.
Utilizing the Boost Function
The Boost Function enhances braking power for heavier loads or steep descents, providing extra control when needed. It allows manual adjustment for specific towing conditions, ensuring safety and stability.
7.1 What is the Boost Function?
The Boost Function on the Tekonsha Voyager is a feature that provides additional braking power when needed. It allows users to manually increase the braking intensity for heavier trailers or challenging driving conditions, ensuring better control and safety. This function is particularly useful for steep descents or when towing large loads, offering enhanced stability and confidence while driving.
7.2 When and How to Use the Boost Function
Use the Boost Function when towing heavy trailers or in situations requiring extra braking control, like steep declines. Activate it by sliding the manual knob upward to increase power. Adjust the boost level based on trailer weight and driving conditions for optimal performance. Ensure the Voyager is properly calibrated before using this feature to maintain safe and effective braking.
Mounting Requirements and Safety Precautions
Mount the Tekonsha Voyager between -20° to 70° nose up, ensuring it’s level. Keep RF devices at least 12 inches away for optimal performance and safety.
8.1 Recommended Mounting Angles
The Tekonsha Voyager must be mounted within a specific angle range to ensure proper functionality. The recommended mounting angle is between -20 degrees (nose down) and 70 degrees (nose up). This range ensures the sensor operates accurately and maintains proportional braking control. Improper mounting outside these angles can lead to inaccurate braking performance or device damage. Always follow the manual’s guidelines for precise installation to guarantee safety and reliability while towing.
8.2 Safety Tips for Mounting and Operation
When installing the Tekonsha Voyager, ensure the area is clear of obstructions and avoid mounting near RF-generating devices like cell phones or radios. Keep the controller away from direct water exposure and extreme temperatures. Always test the brakes after installation and before towing. Regularly inspect wiring connections and maintain proper trailer-to-vehicle alignment. Follow all safety guidelines to prevent malfunctions and ensure safe towing experiences with your Tekonsha Voyager brake controller.
Troubleshooting Common Issues
Identify and resolve common problems by checking wiring connections, ensuring proper sensor alignment, and verifying brake power settings. Reset the controller if necessary. Refer to the manual for detailed diagnostic steps and solutions to ensure optimal performance and safety while operating the Tekonsha Voyager brake controller. Always consult a professional if issues persist after troubleshooting.
9.1 Identifying and Resolving Common Problems
Common issues with the Tekonsha Voyager often relate to wiring connections, sensor misalignment, or incorrect brake power settings. Check all wiring for damage or loose connections. Ensure the sensor is properly calibrated and aligned. If the brake power is inconsistent, adjust the sensitivity settings. For persistent issues, reset the controller by following the manual’s guidelines. Always refer to the troubleshooting section for detailed solutions to restore optimal functionality safely and efficiently.
9.2 Resetting the Brake Controller
To reset the Tekonsha Voyager brake controller, start by turning off the ignition and waiting for 10 seconds. Turn the ignition back on, then press and hold the manual slide knob for 5 seconds. This will reset the controller to its default settings. If issues persist, navigate to the settings menu and select the “reset” option. Always consult the manual for specific instructions to ensure proper functionality after resetting.
Maintenance and Upkeep
To reset the Tekonsha Voyager brake controller, turn off the ignition and wait 10 seconds. Turn the ignition back on, then press and hold the manual slide knob for 5 seconds. This restores default settings. If issues persist, navigate to the settings menu and select “reset.” Always refer to the manual for specific instructions to ensure proper functionality after resetting the controller.
10.1 Regular Maintenance Tasks
Regular maintenance ensures optimal performance of the Tekonsha Voyager brake controller. Clean the controller with a soft cloth and avoid harsh chemicals. Inspect wiring and connections for damage or corrosion. Check the brake controller’s mounting hardware to ensure it remains secure. Periodically test the braking system to confirm proper functionality. Refer to the manual for detailed cleaning and inspection guidelines. Regular upkeep prevents malfunctions and ensures reliable trailer braking performance over time.
10.2 Cleaning and Inspecting the Controller
Cleaning and inspecting the Tekonsha Voyager controller is crucial for maintaining its performance. Use a soft, dry cloth to wipe down the unit, avoiding harsh chemicals or abrasive materials. Inspect for physical damage, corrosion, or wear on the power knob, manual slide knob, and connections. Ensure all components are free from dust and debris. Regular inspection helps identify potential issues early, preventing unexpected malfunctions. Refer to the manual for detailed cleaning and inspection guidelines.
Warranty and Technical Support
The Tekonsha Voyager is backed by a five-year limited warranty. For technical assistance, call 1-888-785-5832 or visit www.tekonsha.com.
11.1 Warranty Information
The Tekonsha Voyager Electronic Brake Controller is covered by a five-year limited warranty, ensuring protection against defects in materials and workmanship. This warranty is valid for the original purchaser and is non-transferable. Proper installation and adherence to the user manual are required to maintain warranty coverage. For detailed warranty terms and conditions, refer to the official Tekonsha website or contact their customer support team.
11.2 Contacting Tekonsha Support
For technical assistance or warranty inquiries, contact Tekonsha support at 1-888-785-5832. Visit their official website at www.tekonsha;com for detailed resources, manuals, and troubleshooting guides. Ensure to have your product model and serial number ready for efficient support. Their team is available to address any questions or concerns regarding your Voyager brake controller, providing expert guidance for optimal performance and safety.
User Reviews and Feedback
Users praise the Tekonsha Voyager for its ease of use and reliability. Many highlight its proportional braking and boost function. However, some find the manual unclear, suggesting additional guidance would enhance the setup process.
12.1 Customer Experiences with the Tekonsha Voyager
Customers widely appreciate the Tekonsha Voyager for its ease of installation and reliable performance. Many highlight its effectiveness in various driving conditions, praising the proportional braking system. The boost function is often commended for enhancing control when towing heavier loads. However, some users mention that the manual could be clearer, particularly for those new to brake controllers. Overall, the Voyager is well-regarded for its durability and consistent braking accuracy, making it a popular choice among trailer owners.
12.2 Common Praise and Criticisms
The Tekonsha Voyager often receives praise for its user-friendly design and robust performance. Many users commend its proportional braking system and the boost function, which enhances control during heavy towing. However, some note that the sensitivity settings can be finicky, and the manual could provide clearer instructions. Despite these minor drawbacks, the Voyager is widely regarded for its reliability and effectiveness in various towing scenarios, making it a favorite among trailer enthusiasts.
Summarizing the Tekonsha Voyager manual, it’s clear that proper installation and adjustment are key to safe and efficient trailer braking. Follow the guide for optimal performance.
13.1 Final Thoughts on the Tekonsha Voyager
The Tekonsha Voyager stands out as a reliable and user-friendly electronic brake controller, offering advanced features like proportional braking and boost functionality. Its robust design ensures consistent performance across various towing scenarios. With clear installation and adjustment guidelines, the Voyager is ideal for both novice and experienced users. The comprehensive manual and excellent customer support further enhance its appeal, making it a top choice for safe and efficient trailer braking solutions.
13.2 Recommendations for Potential Buyers
If you’re seeking a dependable and feature-rich brake controller, the Tekonsha Voyager is an excellent choice. It suits both experienced users and first-time installers, offering proportional braking and a boost function for enhanced control. The detailed manual and responsive customer support ensure a smooth setup process. With its durable design and five-year warranty, the Voyager provides long-term reliability. For safe and efficient towing, this controller is a top recommendation in its class.